IIOTEXPERT PRESENTS
VIMACHEM’s AI-Driven Modular Pharma 4.0 MES
IIOTEXPERT represent a Greece based company VIMACHEM in India, a leader in delivering innovative software solutions tailored to the pharmaceutical industry. We understand the complexities and demands of your field, and we are excited to introduce VIMACHEM’s AI-Driven Modular Pharma 4.0 MES Platform. Our solution is specifically designed to optimize manufacturing processes, ensure regulatory compliance, and enhance operational efficiency
Our Services
Our Key Services
Services Dedicated to Pharma Production & Quality
Our productized services approach integrates an advanced machine learning-powered GxP platform with expert consulting and computerized system validation (CSV) services, helping Life Science clients in their digital transformation journey while ensuring compliance, enhancing product quality, optimizing production, and driving business excellence.
Mes Implementation & Integration
We provide cutting-edge, high-quality software solutions meticulously tailored to meet your specific needs. Our software features a modular architecture, allowing seamless scalability and adaptability to suit your evolving requirements. With a wide array of customizable add-ons, our solution ensures a swift implementation process, reducing downtime and enabling you to quickly realize a significant return on investment. By integrating modern technology with user-focused design, our software empowers your business to achieve greater efficiency, optimize operations, and accelerate growth, all while delivering lasting value.
Digital Transformation
We offer a flexible, modular Pharma 4.0 MES platform designed to fast-track your digitization journey, driving operational excellence while minimizing paperwork. Our platform serves as a robust tool that provides clear guidelines to navigate the digital transformation process effectively. Leveraging insights from the Digital Maturity study, our Pharma 4.0 experts collaborate closely with site-level teams, conducting in-depth gap analyses to swiftly identify areas for improvement. These identified opportunities lay the foundation for launching pilot projects that accelerate digital transformation, ensuring a seamless and impactful transition to a more efficient, digital-first operation.
Serialization Strategy & Program Management
The IIoT Serialization practice offers top-tier technical expertise through meticulously benchmarked and cost-efficient processes. From crafting your master plan to seamless system integration and cutting-edge technology implementation, Vimachem’s Serialization practice delivers excellence at every stage. Our services include Serialization Technology Integration, Master Data Governance, Validation Process Implementation, and comprehensive End-to-End Program Management. Additionally, we provide Vendor and Third-Party Change Management, Tracelink Life Science Cloud Post Go-Live Support, and Tracelink Life Science Cloud Validation services, ensuring a smooth and successful serialization journey.
Computerzied Sytem Validation & Quality Assurance
We specialize in providing comprehensive Computerized System Validation (CSV) and Quality Assurance (QA) support services to global clients in the life sciences industry. Our CSV services ensure that our customers’ computerized systems handling GxP data are fully validated, compliant, and meet industry standards. We work closely with life sciences organizations to guarantee that their systems are reliable and secure, enabling them to maintain high levels of data integrity and regulatory compliance. Our expertise helps streamline processes and ensures that critical systems operate efficiently throughout their lifecycle.
Many have trusted us
with rollouts across
their factories
MES Modules / Roadmap
Vimachem Pharma MES Modules / Roadmap
Electronic Batch Records (EBR)
Electronic Batch Records (EBR), a system designed to optimize quality review processes in pharmaceutical manufacturing. Key features of EBR include review-by-exception for efficient workflows, IoT connectivity for equipment and sensors, and pre-validated out-of-the-box validation packages to reduce implementation time. The system is specifically tailored for the pharmaceutical industry, meeting regulatory compliance requirements such as FDA, GMP, and FDA Title 21 CFR Part 11. This ensures data integrity and process security. EBR also offers visual, user-friendly interfaces with rich media for a seamless experience across devices. The image includes a laptop display showing an example of the EBR interface, highlighting its digital nature and ease of use.
eLogbooks & Forms
eLogbooks & Forms offer a comprehensive digital solution for modern industries seeking to streamline their documentation and data management processes. This intuitive system allows for rapid creation, approval, and global deployment of forms and logbooks, all manageable remotely. Its connected nature, featuring IoT integration with equipment and sensors, as well as API compatibility with MES/EBR systems, ensures seamless data flow and real-time notifications. The user-friendly interface, coupled with rich media support, provides a smooth experience across various devices, enhancing accessibility and ease of use. Compliance is built into the system, facilitating right first-time execution and efficient review processes. By automatically collecting production data across sites, eLogbooks & Forms transforms traditional record-keeping into a data-driven, efficient, and error-reducing digital ecosystem, potentially revolutionizing how industries handle their documentation and compliance needs.
Weigh & Dispense system
The Weigh & Dispense system is a comprehensive solution designed to streamline and enhance the weighing and dispensing processes in various industries, particularly in manufacturing and pharmaceuticals. It offers a range of key features that improve accuracy, efficiency, and compliance. The system provides step-by-step operator guidance, ensuring consistent procedures across all users. It automatically generates documentation for each batch, reducing paperwork and improving traceability. The system verifies materials, containers, and scales, and offers real-time alerts for any deviations during weighing measurements. With dynamic color-coded weight status and multiple pre-defined modes for different weighing scenarios, it offers flexibility and visual cues for operators. The benefits of this system are significant, including the elimination of paper records and manual calculations, drastically reducing human errors. It ensures 100% verification of raw materials and quantities, leading to improved quality control. Additionally, the system allows for real-time stock level adjustments, enhancing inventory management. Overall, the Weigh & Dispense system represents a major advancement in precision weighing operations, promising increased accuracy, efficiency, and regulatory compliance.
Manufacturing Analytics & OEE
Manufacturing Analytics & OEE (Overall Equipment Effectiveness) is a comprehensive solution designed to enhance manufacturing processes and efficiency. This system offers a range of key advantages that cater to modern industrial needs. It provides a plug-and-measure solution with easy integration into existing serialization interfaces and Edge IoT capabilities. The web-based platform is accessible from any desktop or mobile device, ensuring flexibility and real-time monitoring. Installation is quick, promising immediate impact with setup completed in hours. The system features configurable real-time dashboards and flexible OEE calculations, allowing for customized performance tracking. It includes modules for batch scheduling and operator login via RFID or other devices, streamlining operations. Labor tracking capabilities optimize personnel activities and improve day-to-day operations. The Change Over Matrix assists in adherence analysis, while an ERP interface facilitates product master data management. The system also offers fully integrated task and ticketing management, Microsoft Teams integration for notifications and alerts, and an optional GAMP5 Category 3 Validation Package for industries requiring stringent compliance. This all-encompassing tool aims to revolutionize manufacturing analytics, boosting productivity and providing valuable insights for continuous improvement.
L3 Serialization Site Manager
The L3 Serialization Site Manager is a comprehensive solution designed for managing serialization processes in large-scale packaging operations. As the market’s largest independent line-agnostic and network-agnostic system, it boasts the capability to manage over 450 packaging lines. Its key strength lies in its adaptive interface technology, which allows seamless connection to any line or network system, providing unparalleled flexibility in diverse manufacturing environments.The system is built to GAMP 5, Category 4 Configured Product standards, ensuring it meets rigorous quality and compliance requirements. It offers a suite of standardized modules and documentation packages to cover all aspects of serialization management. These modules include master data management, rework capabilities, label design, product management, order creation, and article management. The system also provides multiple additional modules to cater to specific needs, making it highly customizable and scalable.This robust serialization solution is designed to streamline operations, enhance traceability, and ensure compliance across complex manufacturing and packaging processes. Its comprehensive approach and adaptability make it an ideal choice for industries requiring stringent serialization management, particularly in pharmaceuticals and other highly regulated sectors.
Machine Connectivity
The Machine Connectivity module is a comprehensive solution designed to enhance manufacturing efficiency and product quality through advanced data integration. This versatile system allows for seamless connection of any machine across pharmaceutical sites or enterprises, enabling real-time data collection and analysis to optimize production processes. A key feature is the Machine Connectivity Audit, which evaluates the connectivity of each machine and identifies the most cost-effective and efficient methods for data collection from critical machines and assets.The module boasts broad compatibility, supporting industry-standard protocols such as OPC-UA, MQTT, DNP3, Modbus, and IEC 60870. This wide-ranging support ensures integration with various industrial communication standards. Furthermore, it is compatible with numerous PLC brands, including major players like Siemens, Allen-Bradley, B&R, and Schneider Electric, making it adaptable to diverse manufacturing environments.Security and data integrity are paramount in the system’s design. It offers capabilities to clean, transform, encrypt, and securely transmit machine data to either on-premises systems or cloud platforms. This ensures that sensitive production data remains protected while enabling real-time machine monitoring and analysis, crucial for maintaining high standards of efficiency and quality in modern manufacturing settings.
Services Dedicated To Pharma Production & Quality
A team of expert consultants, engineers, and computerized system validation (CSV) specialists provide tailored services exclusively for the Life Sciences industry. Their deep expertise ensures precision and compliance at every step. Focused on delivering specialized solutions, they help businesses navigate complex regulatory landscapes while driving operational excellence.